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PROJECT PROFILE ON SOYA MILK,PANEER & CURD

NAME OF THE PRODUCT :

SOYA MILK, PANEER & CURD
...


QUALITY & STANDARD

:

PFA (Prevention of Food Adulteration Act, 1955)
...
(Kg
...
)
19,80,000/-

January, 2011
...
K
...
Director (Food)

MSME - Development Institute,

Ministry of Micro, Small & Medium Enterprises,
Government of India
107, Industrial Estate, Kalpi Road,
Kanpur-208012
...
2295070, 2295071 & 2295073 (EPBAX)
Tele
...
2295072 (SENET & TRC)
Tele/Fax No
...
gov
...
gov
...
It is a white liquid made from the seed
...
The
quality of protein is as high as that found in chicken
...
It is an excellent food for babies, children, elderly people and
pregnant and lactating women since it contains vegetable protein which is very
nutritious and easy to digest
...
and snacks like soya burger, patties, sand witches, pakoras etc
...


B) MARKET POTENTIAL
With the increasing health consciousness among the general people, the use of
soyabean is getting acceptance in the form of textured vegetable protein (popularly
known as Soya bodi or Soya nuggets), Soya fortified wheat flour, Soya milk, Tofu and
Soya curd etc
...
Experts predict that the Soya food industry will
grow 20% annually over the next few years
...


This project is based on single shift basis and 300 working days in a year
...


The cost of machinery & equipment /materials indicated refer to a particular
make and the prices are approximate to those prevailing at the time of
preparation of this profile
...


The cost of packaging, forwarding tax etc and installation electrification of
machinery is taken @ 25% and non-refundable deposits, project cost, trial
production, fees etc are considered under pre-operative expenses
...


Depreciation has been taken as an –
a)
b)
c)

On building @ 5%
On machinery & equipment @ 10%
On office furniture & fixture @ 20%

V
...


VI
...


VII
...


VIII
...


IX
...
5 litre of soya milk and 1
litre soya milk can be converted into 200 gm
...


D) IMPLEMENTATION SCHEDULE:
The following steps involves in the implementation of the project
...
No
...

I
...

II
...

III
...

Arrangement of Finance
V
...

Plant Erection and Electrification
VII
...

Arrangement of raw materials including packaging materials
...

Selection of marketing channel
...

Miscellaneous power and water connection, Pollution Control Board clearance
XI
...

Normally 6 months to 1 year is required to implement the project
...
5 – 1% sodium bicarbonate
solution in 1:3 ratio (soya: solution)
...
The residue is known as okra
...
1 molar calcium sulphate/magnesium chloride or 2% citric acid
solution is added with slow stirring
...
The muslin cloth containing Soya protein is pressed in
paneer making boxes for 3 to 5 mts
...
desired
size and put in cold water for another 30 minutes
...
The various
products which can be manufactured are mentioned in the Chart below:
Clean and Soak Soyabeans
1 kg
...
3 ltr Water
Airless grind and cook
5
...
3 kg
steam
...
5
litre Soya milk 1
...


Add coagulant
or citric

Add Sweetener
Salt and yoghhut
culture

Homogenize or
Mix well Soya milk

Extract Curd and press
in a forming Box Tofu
(Paneer)

Incubate Yughhut
optionally and fruits

4

Okra
Add salts, spices,
Flour Vegetables

Bake or Fry or add
to foods and Cook
...


(iii) Motive Power: 5 KW

(iv) Production Capacity (Per Annum):
Item

Qty
...
)

Flavoured Soya Milk

60,000

Tofu (Soya Paneer)

6,000

Soya Curd

Value (Rs
...


(vi) Energy Conservation:
Suitable measures should be adopted to use appropriate amount of fuel and
electricity

F) FINANCIAL ASPECTS:
A)

Fixed Capital:

(i)

Land & Building:
Built up area including manufacturing
place, finished store and office etc
...
mtr
...
6,000/- per month

(ii)

Machinery & Equipment:
Sl
...

(Nos
...


Soya Machine for soya milk and paneer (Tofu)
consisting of grinder cooker, Manual Boiler, Filter
Press, Tofu Box, Tofu Press, Tools, Flushing Chamber

1

2,25,000/-

2
...


Vacuum Packaging Machine

1

1,25,000/-

4
...


Freezer @ 25,000/-

2

50,000/-

Pouch Sealing Machine

1

10,000/-

6
...


Plastic Trays/Tubes and other misc
...


LS

15,000/-

8
...
)

5,65,000/-

iii)

Packaging, forwarding, Tax etc
...
No
...


Rate

Total (Rs
...


Manager

1

10000/-

10,000/-

2
...


Unskilled Workers

1

4000/-

4,000/-

4
...
Item
No
...
Soyabean

2
...


Qty
...

Packaging material for milk and paneer

Rate (Rs
...


33,000/-

LS

-

15,000/-

LS

-

8,000/Total:

Value (Rs
...


Power

2
...


4,500/-

Fuel/LPG
Water
Total:

10,000/1,500/16,000/-

(iv) Other Contingent Expenses (P
...
):
1

Rent

6,000/-

2

Postage & Stationery

3

Consumable Store

4

Repairs and Maintenance

500/-

5

Advertisement & Publicity

2,000/-

6

Sales Expenses

2,000/-

7

Telephone/Mobile

1,000/-

8

Miscellaneous Expenses

2,000/-

500/1,000/-

Total:

(v)

15,000/-

Working Capital / Total Recurring Expenditure (P
...
):

1
...


Raw Materials

56,000/-

3
...


Other Contingent Expenses

15,000/Total:

(vi) Total working capital for 2 months 112,300 X 2 = Rs
...
In Lakhs)

I
...


Working Capital for 2 months

2,24,600/Total:

9,72,600/-

FINANCIAL ANALYSIS:
i)

Cost of Production (Per annum)
Sl
...


Particulars

Value (Rs
...


Total Recurring Expenditure /Cost

13,47,600/-

2
...


Depreciation on Furniture @ 20%

10,000/-

4
...
In Lakhs)

Flavoured Soya milk 60,000 Ltrs
...
25/- Ltr

15,00,000/-

Tofu (Paneer) 6000 Kgs @ Rs
...
25/-Kg

3,00,000/-

Total:
Less marketing Expenses

(-) 3,00,000/-

Net Turn over:

iii)

22,80,000/-

19,80,000/-

NET PROFIT (Per annum) Before Taxation:
Turn Over

(-)

Cost of Production

19,80,000/-

(-)

15,50,264/-

8

=

Rs
...
70%

vi)

RATE OF RETURN (Per Annum):

44%

vii)

BREAK EVEN POINT:
Fixed Cost:
i
...

iii
...

v
...


Depreciation on machinery
Depreciation on furniture
Rent
40% of other expenses
40% of Salary & Wages
Interest on total investment @ 14% per annum
Total:

Fixed Cost X 100
Fixed Cost + Profit

4,395,304/- X 100
4,39,304/- + 4,29,736/-

9

56,500/10,000/72,000/43,200/1,21,440/1,36,164/4,39,304/=

51%

Names & Addresses of Machinery & Equipment Suppliers:
1
...

(Haryana) Phone: 0129 – 527544, 5277730
...


2
...
Ltd
...
Phone: 91 – 0129 – 4136901 – 05
...
Mob
...
09811062230

*******

10



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