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Title: OFFSHORE PEDESTAL OR DECK CRANES
Description: Offshore Pedestal or Deck Cranes are heavy-duty lifting machines specifically designed for marine environments. Mounted on fixed pedestals or the decks of ships and platforms, these cranes are essential for lifting and transferring materials, equipment, and cargo during offshore operations such as oil and gas extraction, construction, and maintenance. Built to withstand harsh marine conditions, they provide stability, safety, and high-performance lifting capabilities, ensuring efficient handling of heavy loads in challenging environments. Their robust design makes them critical for supporting offshore industry operations.
Description: Offshore Pedestal or Deck Cranes are heavy-duty lifting machines specifically designed for marine environments. Mounted on fixed pedestals or the decks of ships and platforms, these cranes are essential for lifting and transferring materials, equipment, and cargo during offshore operations such as oil and gas extraction, construction, and maintenance. Built to withstand harsh marine conditions, they provide stability, safety, and high-performance lifting capabilities, ensuring efficient handling of heavy loads in challenging environments. Their robust design makes them critical for supporting offshore industry operations.
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1
TOPICS COVERED
1
...
DEFINITIONS/ TERMS
3
...
API 2C DESIGN
REQUIREMENTS
5
...
Major Components
Revolving Upperstructure
Floating Harness / Bridle
Jib
Mast / A-frame
Auxiliary
Hook Block
Winches
Cab
Boom
Main Hook Block
Boom Heel Pin
Slew Gear
Assembly
Pedestal Adaptor
Pedestal
Base/Pedestal
BASIC CRANE OPERATIONS:
•
Hoisting:The process of lifting
the loads
...
(Also called
Derricking OR Boom hoisting)
...
(Also called
Swing)
...
C Engines
ISO 3046 / 1- 4 :2002
Allowable Stress Design
AISC
Handrails, Cat-ladders, walkway design
OSHA
Slew Gear Design
AGMA
NEC
API RP 2A
Lattice Boom Components
Boom Chord
Boom Splice
Jib
Boom Lacing
(Truss) Boom Tip Sheave
Assembly
MOC: ASTM A36 or A-500 Gr
...
Boom Rests
Vendor to propose
location and design load
Elevation of boom rests to
facilitate easy
accessibility to boom tip
Boom Rests for maintenance purpose
A-Frame Components
Aviation light
A-Frame sheave assembly
Luff Winch
Boom Bumper
API-2C Check!!!
Types C , D &
E specific!
A-Frame
A-frame: A structural frame extending above the upper
structure to which the boom support ropes are reeved
...
Cavitation
When fluid pressure falls below ambient
pressure bubbles are formed which
implode at high pressure regions and
cause mechanical damage due to
pressure-temp rise
...
access ,windows, fan
Stainless steel loadradius charts
...
Fuel system consists of fuel supply pump from fuel
storage tank to engine day tank, diesel engine fuel
day tank, necessary valves, filters, instruments etc
Electricals
Diesel engine driven generator (optional) if
there is no power supply from the platform
...
Controls
All motion controls to be
hand operated
...
These also
act in case of loss of
hydraulic control pressure
...
•not intended for the
design, fabrication and
testing of davits and/or
emergency escape devices
...
Crane Ratings
API-2C establishes
ratings for onboard and
off-board lifts
...
Methods of establishing crane ratings
...
API-2C Personnel rated load
To be least of the following
33% of non-personnel load
Maximum load based on
load line reeving and wire
rope design factors
...
9A
...
0 times Cv or 4
...
For load hoists ,design factor not less
than 2
...
0
Wire rope end termination shall not
reduce wire rope strength below 80% of
the wire rope nominal breaking load
...
API 2C Design Requirements
Design requirements for Structural components:
Structural components covered by API-2C Specification :
1
...
Boom point sheave assembly
3
...
Floating harness or bridle
5
...
Revolving upper-structure
7
...
Boom foot pin(s)
9
...
Pedestal OR Base
11
...
king post OR center post
13
...
Speed test for mainline, boom luff and swing
...
Overload test (1
...
Anti-two block tests
...
Engine functional tests
Vendor Docs for review
Filled in data sheet for pedestal crane
Filled in data sheet for diesel engine
Load capacity chart
Winch performance data
Power requirement calculation
De-rating calculations / charts for diesel engine
Dynamic coefficient calculation
Write up on operation, controls and safety
Power ratings of hoist system
Dimensional outline drawing of the crane
Pedestal loads and moments
Pedestal mounting details
Vendor Docs for review
General arrangement drawings of the crane
Hydraulic system schematics with details and catalogue
Inside cab view
Electrical details / swivel data (single line diagram,
schematic diagram and lighting arrangement)
Filled in data sheets for instruments
Schematics of engine lubrication, cooling, starting, intake
and exhaust systems
Utility requirements
Material certificates, certificates of bought out components
Inspection / test reports
One-year spare parts list
P&ID
Diesel
Storage
Tank
(Pedestal)
Air-driven Diesel
Transfer Pump
Title: OFFSHORE PEDESTAL OR DECK CRANES
Description: Offshore Pedestal or Deck Cranes are heavy-duty lifting machines specifically designed for marine environments. Mounted on fixed pedestals or the decks of ships and platforms, these cranes are essential for lifting and transferring materials, equipment, and cargo during offshore operations such as oil and gas extraction, construction, and maintenance. Built to withstand harsh marine conditions, they provide stability, safety, and high-performance lifting capabilities, ensuring efficient handling of heavy loads in challenging environments. Their robust design makes them critical for supporting offshore industry operations.
Description: Offshore Pedestal or Deck Cranes are heavy-duty lifting machines specifically designed for marine environments. Mounted on fixed pedestals or the decks of ships and platforms, these cranes are essential for lifting and transferring materials, equipment, and cargo during offshore operations such as oil and gas extraction, construction, and maintenance. Built to withstand harsh marine conditions, they provide stability, safety, and high-performance lifting capabilities, ensuring efficient handling of heavy loads in challenging environments. Their robust design makes them critical for supporting offshore industry operations.